Due to its lightweight construction and ease of use, flexible packaging is rapidly growing in popularity. Pre-made pouches and specialty bags are convenient and portable, making them ideal for food, nutraceutical, personal care, beauty, and pet care products.
Is flexible packaging right for your brand?
Versatile and purpose-made, flexible packaging is ideal for a wide range of products. Pouches and bags are easily customized and formed into the shape, size, or format needed for your product — allowing you to produce unique packaging that meets your customers’ needs. Furthermore, flexible packaging will enable you to break the mold on rigid jars, bottles, and boxes to maximize impact on the shelf.
Lightweight package reduces shipping costs, storage space and carbon footprint.
Keeps oxygen and moisture out, maintaining freshness and reducing spoilage.
Recyclable and sustainable material options to reduce your environmental impact.
Packaging solutions that meet your needs
Our portfolio of sustainable flexible packaging includes roll stock, stand up pouches, zip-top pouches, non-reclosable pouches, and specialty bags. We use various materials to create these flexible packaging formats, including PET, metalized PET, polyethylene (PE), aluminum, and cosmetic webs. In addition, we offer recyclable PE and post-consumer recycled (PCR) film materials.
Our pouches and bags are completely customizable — we’ll work with you to create a package that meets your exact specifications.
Ideal for brands or co-packers with fill, form, and seal (FFS) equipment. Unformed material.
Designed for multiple uses. Formats include stand-up pouches and zip-top pouches.
Ideal for one-time use. Formats include 2- and 3-sided pouches and pillow pouches.
Specialty formats include poly mailer shipping bags, wicketed and medical bags.
We take rolls of film – in a variety of materials, gauges and widths – and manufacture them into roll stock, pre-made pouches, and custom bags. From printing to converting, we have everything needed to customize your packaging in-house. We are SQF Accredited for the manufacturing of food packaging.
Explore flexible packaging features
Perfect for on-the-go and ready-to-use products, flexible packaging has become synonymous with convenience for today’s consumers. Our sustainable flexible packaging solutions help strengthen our customer’s brand and recognition.
Tired of plain, old poly mailers?
We offer a wide range of laminations and materials. Our most common film laminations include:
- Metalized PET/PE
- Cosmetic web – silver/white
We also offer sustainable laminations, including PE/PE, which can incorporate barrier properties. Although these are our most common laminations, custom laminations are available to suit your needs.
Features we can add to flexible packaging include:
- press-to-close zippers, sliders, and child-resistant closures
- tear notches
- hang holes – round and sombrero
- vent hang holes
- double cut
- rounded corners
- custom seals
- transparent or clouded windows
We offer gloss, matte, and soft touch matte finishes. These can be flood varnishes (covering the entire design) or spot varnishes (on certain areas of the design). With our digital capabilities, spot varnishes can also be variable.
Today, flexible packaging is not curbside (bluebin) recyclable in the US. But, you can recycle all-PE flexible packaging with the How2Recycle label at Store Drop-off recycling locations. Most major grocery stores have drop-off locations.
With flexible packaging, it’s important to keep the recycling process in mind. It’s easier for reprocessors to recycle mono-material, all-PE packaging.
To support this demand, we offer mono-material PE/PE laminations and PE monolayer pouches that are recyclable through How2Recycle’s Store Drop-off program. We are members of How2Recycle and the films we use are pre-approved for use.
If a recyclable option is not right for your brand, we also offer compostable, bio-based, and recycled content laminations to help you reduce your carbon footprint.
Yes, our Northbrook, IL site has been SQF Accredited since 2019.
From aerosol to recyclable flexible packaging: WD-40 Company
A household name in the chemical industry since 1953, WD-40 Company products are well known for their iconic aerosol packaging. This year, the company broke from that tradition by launching
Why more nutraceutical brands are switching to flexible packaging
The popularity of flexible packaging has continued to explode across all markets. According to the Flexible Packaging Association (FPA), it represents 19% of the $177 billion US packaging market. And
Ready to get started?
Begin working with Brook + Whittle on your next product.